Regular battery inspections assist to ensure optimal performance & safety. Following this checklist makes sure that all important components are evaluated and any necessary steps are performed to keep the system operational. This detailed Battery Inspection Checklist ensures battery performance and safety.
The first level of inspection involves a thorough visual examination of the battery’s physical condition. This step checks for any mechanical or structural faults that could hinder performance. Mark “OK,” “Not OK,” or “N/A” in the appropriate boxes for each point.
Ah/CCA: Display the battery’s capacity in ampere-hours (Ah) or cold-cranking amps (CCA). Unit Number: Write down the machine unit number in which the battery is placed. Note the machine’s model. Last Fitment Date: Mention the date that the battery was last installed in the machine.
The overall battery voltage should be approximately 25.2 V DC. Discurrent or Case Drain Check: Check for discurrent or case drains using a multimeter with a 35mA setting. The reading should be less than 20 mA. Battery Load Test: Perform a load test by providing a 200A load for 10-15 seconds. The voltage per battery should not fall below 9.6 V DC.
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Note: Battery should be Replaced if ~ Point 2,4 & 7: Badly damage ~ Point 16: < 6,5 VDC or < 300A Battery should be Recharged if ~ All Visual Inspection OK ~ Point 16 in …
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